Analysis
Recording the current situation on your line: process parameters, measuring points, quality data and complaint profile. Identification of the levers with the greatest effect.
Services
Process Technology
In the field of process technology for the plastic film industry, new manufacturing processes are developed and existing ones optimized in order to achieve gains in effectiveness.
Holistic
From process analysis to implementation.
From consulting on process analysis through development and practical implementation, we create holistic solutions for you and your company – on calender, extrusion and blown film lines.
The basis is physically founded models: using the mass balance, momentum equation, heat balance and rheological equation of state, flow lines, pressure profiles and throughputs can be calculated in advance – and from these, mean film thicknesses, shrink forces, roll separating forces as well as optimal roll bending and roll crossing values can be derived.
Innovations
We offer solutions for
- Detection of product counterfeits
- Improvement of metal surface properties
- Models for simulating the cooling process
- Models for simulating the thermoforming process
- Evaluation of surface defects
- Liquid color dosing in the extruder
- Nanotechnology applications for films
- Modeling of film shrinkage and thickness distribution
- 3D simulation of the calender line
- VR-based training for calender operators
Development
Modeling and simulation of the process steps, design of measurement technology and process changes, coordination with your equipment and material suppliers.
Implementation
Practical implementation in production, training of machine operators and anchoring of the results in your quality and control systems.
Which process question is on your mind?
We discuss your task with you without obligation and show which path leads to the solution.