We combine practical knowledge from three decades of film production with modern measurement technology and data analysis. Whether you want to automate your production, stabilize production parameters or reduce complaints – we accompany you from consulting to implementation.
Thickness profile, changeover times and scrap on 3-, 4- or 5-roll calenders: consulting, model calculation and operator training on a model of your own line.
Developing new manufacturing processes, optimizing existing ones: process analysis, modeling and practical implementation for calender, extrusion and blown film lines.
Process monitoring directly in the production line: measurement data support the machine operator in quality assessment and provide the basis for digitalization and Industry 4.0.
Laboratory-based evaluation outside the line – for raw materials, film profiles and end products. Ideal for subsequent analyses and complaint reduction.
We know the lines from everyday production – not just from theory.
Across the entire chain – from raw material to the finished end product.
Three proven entry points with a defined scope, procedure and deliverable. Individual projects – from process development to measurement technology integration – are agreed on this basis.
As-is assessment of your calender, extrusion or blown film line: process parameters, measuring points, quality and complaint data. Identification of the levers with the greatest effect.
Which measured variable delivers the greatest leverage? Selection of inline and offline measurement technology, supplier comparison, interfaces to control system, laboratory and ERP, support during commissioning.
The calender model is parameterized with the data of your line. Your calender operators practice changeovers and optimizations on a laptop or in the VR headset – without occupying the production line.
Flexible process integration via suitable interfaces links measurement data with the machine's control data, the quality data from the laboratory and the order data from the ERP system – to optimize the process procedure and reduce complaints.
Inline and offline measurement technology: thickness, gloss, color, surface, shrinkage, bank level, bearing condition.
Line and recipe data of the plant
Quality data and test results
Order, material and batch data
Stable process parameters, preventive maintenance, fewer complaints, traceable quality.
Whether process analysis, selection of measurement technology or a digitalization project – we will get back to you promptly and discuss how we can specifically support you.